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What is SCADA (supervisory control and data acquisition)?

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Erric Ravi
What is SCADA (supervisory control and data acquisition)?

SCADA is a shortened form of Supervisory Control And Data Acquisition. It is a system that allows for greater control and monitoring all the processes involved in an industrial plant. It gather the relevant data from every machine involved in the process streamlines this collected data. It is done to ensure that the information is cohesive and understandable. The SCADA Software is integrated with the the machinery components to simplify the processing of data. However, the components of this system are quite complex. There are five most important subsystems of a SCADA system that has helped it become the future of industrial process:

  •    Human Machine Interface (HMI)
  •    Supervisory system
  •    Remote Terminal Units (RTUs)
  •    Programmable Logic Controllers (PLCs)
  •    Communication infrastructures

Highly complex operations are improved by integrating machines in the industrial units with the SCADA system to manage distribution and control wastage. To enhance and simplify the entire process, the SCADA systems has the following significant units namely - data communication, data acquisition, information or data presentation and monitoring and control system. With complete symphony in these units, the entire functioning of the machinery can be monitored.

The data acquisition system fetches real-time data from all the connected machine units. The data fetched from these reports about the status of all the components and sensors, where data communication network comes into play. The distribution management system ensures accuracy in data being transferred through the internet protocol. Once the data is collected, the processing unit analyses the data and represents it in understandable form through HMI.

The comprehensive system works in close connection with predictive maintenance also. The data relayed by communication system after processing is also analysed by this system to detect any system defects or shortcoming in any component that may occur in the system. This reduces the chances of system breakdown or expected downtime due to a faulty line.

As these industrial machines often work at such high speeds that it becomes difficult for humans to intervene and compute the actual throughput of the entire system, it is necessary that advanced system like SCADA Systems hall be integrated to allow smooth functioning. Moreover, the complete integration of this system has increased the efficiency of the workforce with one central hub as the managing system. This has eliminated the to-and-fro to several connected systems to avoid data redundancy due to potentially different data for similar computation.

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