Lean Six Sigma Training and Certification- Key to Advanced Engineering

Lean Six Sigma, as you might know, is a method that needs to be followed. A professional should also have gained a six sigma certification.

Lean Six Sigma is a method that needs to be followed by the complete team collaboratively to remove defects and variations to ensure utmost quality parameters for high-quality deliverables. It is a set of practices that are applied systematically to refine the process and in turn eliminate the chances of defects.

These defects could vary from a failed product to not meeting the requirements of both, internal and external customers. Other defects could also mean that a process or service has failed.

The fundamental need to employ and acquire six sigma training by understanding the standard in its totality is to ensure that the defects are reduced to 3.4 defects per million opportunities.

 If you were led here while looking for a six sigma course, then take a look at what TUV SUD has to offer.

Need for Lean Six Sigma in Latest Engineering Practices

The latest engineering practices require lean six sigma, considering it is a structured problem-solving process. Instead of guessing on solutions, this standard has steps that professionals should follow to maintain quality and not cut corners.

This is also why a six sigma certification is crucial.

Lean six sigma comprises different phases that provide a clear idea of why it is required on the latest engineering practices.

Here’s why:

1.   Lean six sigma certification helps professionals clearly understand the defined boundaries for the process that are being analyzed, and set performance specifications and expectations. These are derived from understanding the customer perspective.
2.   The service or product is examined to determine the root cause of an issue by using measured data. With a proper six sigma training, professionals can clearly identify these causes, and not mistake them for a symptom.
3.   The reality of the process and its performance is measured to determine everything related                 to customer experience. The solutions and its analysis process is based on facts, not theory.
4.   After the lean six sigma training and certification is gained, professionals recognize how the products, its production process, and solutions are tested after designing them to reduce the variations or eliminate them entirely. 
5.   All of the analyses and designs need to be implemented to ensure that the performance is improved. Supporting systems need to be updated and all the other processes need to be controlled. This facilitates in identifying if the performance degrades at any point.

 Without proper six sigma training, the most advanced engineering practices might also see failure.

Benefits of Lean Six Sigma over Standard Quality Practices

There is no doubt that the practice of lean six sigma is a continuous improvement method. It not only improves the profits and sales, but also increases employee morale along with ensuring quality control.

Let’s take a look at some of the benefits of lean six sigma for an organization and the reason behind gaining a six sigma certification:

•         Reduced Mistakes

The focus is pulled toward increasing the external quality, to ensure that the problems become such that they are acceptable to the customers. With a continuous development in fixing the mistakes in the business, it categorically addresses the errors that need immediate fixes.

•         Simplified Processes

Inefficiencies related to solving certain problems in the business need to be identified quickly. Once this problem is solved, the remaining process becomes manageable. Ultimately, a faster process leads to greater sales and customer satisfaction. In fact, with a six sigma training, professionals can swiftly simplify the process and leave less chances of errors, increasing profits.

•         Active Control

The lean six sigma method aids in shortening the cycle times and a real-time data-based control system and plan is installed. The decision-making process becomes easy and it has a direct impact on the process performance. The process of updating charts also becomes less complex.

•         Reduced Variation in Processes

After training and acquiring a six sigma certification, professionals shall understand that lean six sigma helps to predict performances in process. Everything, including the cycle time, costs, and quality output becomes predictable.

Lean Six Sigma - Best Practices for Accuracy and Quality Manufacturing

To ensure accuracy and quality manufacturing, lean six sigma puts to use a data-driven method known as DMAIC. This brings in higher customer satisfaction.

DMAIC comprises of 5 stages, which shall be studied in detail in the six sigma training, namely:

•         Define the problem in the business from a customer’s viewpoint and set goals that need to be achieved. The process will be mapped and discussed with stakeholders.
•         Measure the problems with available data and fix performance requirements. The measurement system that will be used should be capable of helping you reach your goal.
•         Analyze your process to figure out the variables that are most influential.
•         Improve the process implementation by investigating how each change affects another aspect.
•         Control the conditions so that the objectives identified previously can be implemented as they should.

Lean Six Sigma and Latest Advancement in Engineering

Advanced engineering shall reach the highest levels with the help of Lean Six Sigma. Since Lean Six Sigma is related to reducing waste, it aids in reducing hazardous environmental impact.

In fact, through proper six sigma training, one is able to realize how lean six sigma helps in creating a standardized process. The focus is pulled onto ensuring that the highest quality of products reaches its customers.

It should also be noted that the latest advancement in engineering sees lean six sigma aiding the process of developing a Sustainability Benchmarking Tool (SBT) which potentially could reduce waste, energy consumption, and carbon emissions.

After gaining the six sigma certification it will become clear that the standard focuses on improving manufacturing sustainability, which shall profit the business today and in the future.

 Conclusion (How TUV SUD can help)

TUV SUD offers a lean six sigma training and certification programme that includes a step-by-step approach.

The purpose of this programme is to train professionals with all the Six Sigma concepts and provide them with the knowledge of multiple tools used in the Lean and Six Sigma framework.

The industry is complex and demanding.

It is essential for anyone who wants to become a part of this constantly growing industry to have six sigma training.

TUV SUD is the place to be. Our certificates are globally recognized and offer interactive learning formats.

Here are the details you should know about us now!