Precision grinding is a classification of grinding services that involves various grinding methods intended for the highest level of precision, accuracy, and quality possible. Industries like aerospace, automotive production, construction equipment, agricultural equipment, motion control, and manufacturing all rely on precision grinding services to produce some of the most vital parts and components with extremely tight tolerances. Here are some of the most common methods of precision grinding for producing a number of vital parts and components in these industries.
OD/ID Grinding
Outer dimensional and inner dimensional grinding is a technique used to remove small amounts of material from the interior or exterior wall of a cylindrical piece. This method is used for extreme measurement tolerances, where a precision fit is crucial to the safe and effective operation of a part, such as a cylinder for a car engine or a highly complex and small titanium piece for an aerospace application.
Centerless Grinding
Using a grinding wheel, regulating wheel, and work rest, centerless grinding is a popular method for finishing a variety of metal bars at large lengths. Using either a through-feed or in-feed technique, a metal part is fed in between the grinding wheel and regulating wheel, and adjusted by hand. This allows for exceptional precision grinding, and the ability to create a perfectly round finish without any defects.
Rotary Surface/Blanchard Grinding
If you have a large piece of flat magnetic or non-ferrous metal, Blanchard grinding is the best method for removing material from a flat plane. Also often referred to as “rotary surface grinding”, Blanchard grinding is perfect for a number of metals and alloys, including aluminum, bronze, steel, raw metal, stainless steel, cast iron, mold plate, and copper.
Metal bars made from robust materials like steel are common place in a number of industrial applications.
In order to best produce these metal bars according to their intended size, smoothness, and cylindrical uniformity, bar grinding services are used for grinding and straightening purposes.
Here are some of the most common applications for metal bar, and how bar grinding services help produce the best end-prodcut.
Rebar Likely one of the first applications to come to mind for metal bar, rebar is utilized in countless support systems for things like concrete foundations, building structures, bridges, and more.
These bars are crafted of hardened steel, and are intended to help mitigate any tension in the concrete, and reinforce its strength when holding large amounts of weight.
In order to facilitate the best possible bond between the concrete and the rebar, the surface of the bar is often etched out with various patterns that provide crevasses for the concrete to imbed itself, and further bond with the rebar.
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