If you use packaging, there's a good possibility that your packing process will involve using some kind of cardboard box. Although cardboard boxes are the packaging industry's mainstay, there is much more to them than meets the eye.
Where should you begin when there are hundreds of distinct box designs, cardboard grades, and aesthetic and size considerations? To get you started, check out our basic tutorial to cardboard boxes.
The elements of a box
The majority of the boxes you see on a daily basis are constructed of corrugated cardboard.
There are several material grades, paper weights, and finishes for corrugated board.
A fluted (waved) board is sandwiched between an inner and an outer liner to create corrugated board in its most basic configuration.
Board types, grades, and fluting profiles
There are three primary types of corrugated board you’ll come across when it comes to boxes. These are:
- Single wall – one layer of fluted board is sandwiched between two sheets of liner board
- Double wall – two layers of fluting that are glued to three layers of liner board
- Triple wall – three layers of fluting are laminated with four liner boards
Boxes made from single and double wall are the most common and will cover most shipping needs. Triple wall boxes are for seriously heavy-duty applications, so you won’t come across them as frequently.
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