What is a Swaging Machine?
Swaging machines can be an efficientand economical way to point rod, wire or tube. With a sequence of fast blows from hammers that rotate and dies, the process makes metal (forging) without the use of machined chips. Get more information about Auto cold drawing machine
Swaging is a method used to make many different products like structural cable railings as well as recreational ropes cables. Swaging can also be used to change the shape, size or shape, as well as reduce the size, and bond metal components.
Internal mandrels
Many mandrel types can be used in a swaging machine to make internal splines. Some mandrels connect to the machine using an swage connector, however other mandrels can be mechanically moved into and out of the swaging equipment by air Cylinders.
A swaging device can be operated by a controller 127 that monitors the rotational drive torque of the main drive shaft 116 using the torque sensor 114 and determines the required swaging method based on the output of sensor positions either at the drive shaft or the mandrel 136. The swaging process is then started by advancing the mandrel inside tubes until the sensor detects that the swage rollers have contacted the inside wall of the tube at the swage.
Alternatively, a position sensor can be optically coupled to the reflecting surface 137 . This can be used to directly measure the mandrel's location 136, by sensing a reflection off of the reflective surface. This kind of position sensor is much more precise in measurement over a conventional position sensor because it's directly attached to the rotating mandrel , and is therefore more precise in its measurement.
External mandrels
A swaging machine is a mechanical tool that molds the workpiece through a series of dies or mandrels. The technique can be utilized for reducing or expanding diameter, produce a taper, or to add a point to a workpiece.
Swaging can also give internal profiles to hollow parts by inserting a mandrel inside the hollow part's interior. This is often referred to as"rotary swaging.
This process is usually not cold-worked. However, a amount of heating may be used in some cases. It is commonly used for the attachment of fittings on cables or pipes pipe flaring, sawmilling in addition to fire arms and ammunition manufacturing.
A swaging machine may be either portable or stationary. Stationary swaging machines are able to make an array of cross-sectional patterns, ranging from entry rounds , to squares, and rectangles. They also have the capability of performing hot and cold swaging operations.
Tube swaging
Swaging machines can swage tube and other metal components into specific shapes. It's a versatile metal shaping process that can be used to design shapes and dimensions that are difficult to make using other methods.
A swaging machine works by using two or four separate dies which separate and close up to 2 000 times in a minute. Dies are mounted on an axis that is rotated by the motor.
Typically this is a cold working process that is used to reduce the diameter of a taper or point. It is a suitable option for both hard and soft materials.
The swaging process is typically employed to join pipelines, wire ropes or pipes. It is also employed to join fittings to a pipe or cable core to secure connections.
The outer diameter and wall thickness of a piece of work can be controlled through the use of a mandrel. It's a very flexible metal forming technique that could be used to form shapes as large as those that are impossible to produce using a traditional forging method.
Swaging Rotary
Swaging is a metal forming method that employs a quick repetition of hammer strike to create metal components. This chip-free metal forming process is an efficient way to produce products with minimal material waste.
This is a high-performance forging process for elongated parts like pipes and hollow steering columns drive shafts and fasteners. It reduces the cost and increases the strength of the components.
Swaging by Rotary is the least complicated and most widely used of all swaging techniques. Swaging machines comprise two to six dies that make contact with the workpiece on an increasing rate, which results in radial formation.
This process produces a forged product that has a superior texture and finish than other forming processes, such as casting. This also reduces the number of flaws, which could create voids in the final product.
