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Learn About the Structure of Rubber Tyred Gantry Crane

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Aicrane
Learn About the Structure of Rubber Tyred Gantry Crane

The structure of a rubber-tyred gantry crane (RTG crane) consists of several key components that work together to enable its operation. Here is an overview of the typical structure of an RTG crane:


Gantry Frame: The gantry frame forms the main structure of the crane and consists of vertical columns and horizontal beams. It provides stability and support for other crane components.


Traveling Wheels: RTG rubber tyred gantry cranes are equipped with multiple rubber-tyred wheels that allow for horizontal movement along the rails or tracks. These wheels are powered by electric motors and can be steered to facilitate precise positioning of the crane.


Hoisting System: The hoisting system includes a hoist drum and wire rope mechanism for lifting and lowering loads. The hoist is mounted on a trolley, which moves horizontally along the gantry frame, allowing the crane to position the load precisely.


Spreader or Spreader Beam: The spreader or spreader beam is attached to the hoist and is responsible for lifting and securing the container or cargo. It may have multiple twistlocks or other securing mechanisms to hold the load during lifting and transportation.


Electrical System: RTG cranes have an electrical system that includes control panels, switches, and wiring to control the crane's movements and functions. It also includes safety devices such as limit switches, overload protection systems, and emergency stop buttons.


Operator Cabin: The operator cabin is positioned on the gantry frame, providing the operator with a clear view of the working area. It contains the controls and instruments necessary for the operator to control the crane's movements and monitor the lifting operations.


Power Supply: RTG cranes are typically powered by electricity. They may be connected to an external power source, such as an electrical grid, or equipped with onboard diesel generators for areas without access to a power supply.


Safety Devices: RTG cranes are equipped with various safety devices to prevent accidents and ensure safe operation. These may include anti-collision systems, load limiters, emergency stop buttons, and audible or visual alarms.


It's important to note that the specific structure and features of a gantry crane can vary depending on the manufacturer and specific application requirements. The crane's structure is designed to provide stability, maneuverability, and efficient lifting capabilities for container handling operations in port terminals and intermodal yards.


Different Controls for Large Rubber Tyred Gantry Cranes


Large rubber-tyred gantry cranes (RTG cranes) typically employ different control systems to facilitate their operation. Here are some common control options used for large RTG cranes:


Cabin-Mounted Controls: Large RTG cranes often feature an operator cabin that is mounted on the gantry frame. The operator controls the crane's movements and functions using joysticks, levers, and switches within the cabin. These controls allow precise maneuvering, lifting, and positioning of containers or cargo.


Radio Remote Control: Some large RTG cranes are equipped with a radio remote control system. This allows the operator to control the crane's movements and operations from a distance, providing flexibility and improved visibility. The radio remote control typically includes joysticks, buttons, or a touch screen interface for controlling various crane functions.


Automated Control Systems: Advanced automation technology is increasingly being utilized in large RTG cranes. These systems use computerized controls, sensors, and software algorithms to automate various crane operations. Automated control systems can enable functions such as automatic stacking, container identification, collision avoidance, and optimized container handling.


PLC (Programmable Logic Controller) Systems: PLC-based control systems are commonly used in large mobile gantry cranes. PLCs are industrial computers that can be programmed to monitor and control various aspects of crane operation, including motion control, safety interlocks, diagnostic monitoring, and data logging. PLC systems provide flexibility for customization and integration with other equipment or systems.


Anti-Sway Systems: Large RTG cranes may incorporate anti-sway systems to minimize load swing during lifting and positioning operations. These systems use sensors and specialized algorithms to detect and counteract the sway motion, improving safety and productivity.


It's important to note that the control options for large RTG cranes can vary depending on the crane manufacturer, technological advancements, and specific customer requirements. Each control system aims to provide precise and efficient control over the crane's movements, ensuring safe and productive container handling operations.

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